Easy Lock Systems

Easy Lock Systems

We are Manufacturer, Supplier, Exporter, Dealer, Services Provider of Easy Lock Systems from Satara, Maharashtra, India.

easy-lock-system
Easy Lock System

Looking to realize the full benefits of lean manufacturing? Then you need the one system that puts it all together, so you can put it all together…and that's Easy lock. Easy lock is the industry's most popular quick-change, fixturing-flexible mounting system that can be configured to create lean-optimized solutions for your most demanding needs.
Quickly and Accurately Locate and Lock Fixture.
The Easy lock Mounting System is designed to speed the accurate locating and locking of fixture plates to subplates.


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The system consists of three parts:

Locating Shank, sub plate and fixture plate. Using the Easy Lock Systems is a simple process: Install a subplate on your machine table; add your fixture plate with locating liner bushings; then insert locating shanks through the liners and into the receiver bushings to provide accurate location. With rotation of 3 to 3 turns of the button screw in each of the locating shanks provides positive holding force. It is recommended that the use of the Easy lock Mounting System for locating and clamping of fixture plates be incorporated in a systematic process. All fixture plates should have two locating points positioned as far apart as possible.
The Easy lock Mounting System provides a method of quickly and accurately locating fixtures onto machine tables. Easy lock provides single minute exchange of fixtures. Fixtures can often be exchanged in less than a minute and with position repeatability of ±0.02mm.
Fixtures can be exchanged between different machines when both are using the Easy Lock Systems.


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Design Features
  • Pillar-Shaped Pull Clamps
  • Pull down the clamping screws mounted on the bottom of fixture plates.
  • Excellent Repeat Accuracy - 0.005 mm repeatability by dual surface contact
  • External fixture setup eliminates machine downtime.
  • Quick and Easy Clamping
  • Positioning and clamping in one operation Just turn knobs
  • Flexible Positioning
  • Flexible to fixtures in various sizes by changing the mounting position of modules.
Additional Features
  • Hook Type for Horizontal Machining Centers
  • Just lower the fixture for hanging on the clamping module.
  • Hook-shaped clamping screw secures onto open module body to provide quick, safe clamping.
  • Clamping screw remains on the module to prevent the fixture from falling before tightening.
Industries and Applications
CNC Machines
Stamping
Injection Moulding
Packaging Machines
Palletized Fixtures
Fabricating
EDM Machines
Assembly Machines and Robotics
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Easy lock Pins are used in a variety of industries and applications. The following are few applications for Easy Lock Systems

Machine Maintenance

Maintenance work on machinery and equipment in factories and manufacturing facilities may require the removal of parts of the machinery. Easy lock Pins allow parts to be removed quickly without the need to loosen screws or bolts. This saves time and labour in maintenance work.

Inspection Equipment

Equipment and fixtures for testing and inspecting products and parts must securely hold the test object in place. However, test parts are often replaced at high frequency. Easy lock Pins are used to prevent the object from shifting and ensure accurate results.

Machining

In metalworking, woodworking, and other operations, the object to be machined must be held securely. The use of Easy lock Pins in the holder allows the machined part to be securely held in place. This minimizes movement and misalignment during machining, resulting in high-precision machining.

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Structure of Easy Lock Systems
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Easy lock Pin materials steel or stainless steel. It consists of three main parts: the ball, the pin shank, and the locking button screw.

Ball - The ball is a spherical shaped component. They are inserted into the pin's mounting points to hold the pin in place. The diameter and shape of the ball is designed to match the pin's intended use and load.

Shank - The pin shank is a cylindrical part. It holds the ball and controls its removal and installation. The pin shank is designed to ensure that the ball fits in the hole and is also the part that manipulates the ball when securing the pin.

Button screw - The button screw is the part that controls the pin. It is attached at one end and serves to control and secure or release the ball. The button screw is operated by hand to move the ball, and the handle is often turned to secure the ball in the hole when the pin is attached.

Single Easy Locking System
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easy-lock-system
Model Code CD 1 CD 2 A A 1 B H H 1 G d (H7) E E 1 E 2 F M Wt. in Kg
EL D013 0200 160 200 220 240 200 35 15 13 20 70 110 150 20 M 10 13
EL D016 0200 200 340 340 320 250 38 16 16 30 80 140 200 32 M 12 24
EL D020 0200 250 340 340 400 310 47 20 20 40 110 180 250 40 M 16 45
EL D025 0200 300 420 410 500 380 50 20 25 50 120 210 300 50 M 20 75
Double Easy Locking System
easy-lock-system
easy-lock-system
Model Code CD 1 CD 2 A A 1 B H H 1 G d (H7) E E 1 E 2 F M Wt. in Kg
EL D013 0300 160 200 460 240 440 35 15 13 20 70 110 150 20 M 10 28
EL D016 0300 200 340 570 320 550 38 16 16 30 80 140 200 32 M 12 52
EL D020 0300 250 340 720 400 690 47 20 20 40 110 180 250 40 M 16 99
EL D025 0300 300 420 870 500 840 50 20 25 50 120 210 300 50 M 20 160
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Easy Lock System
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mechanical-o-point-clamping-system
Model Code A B CD 1 H H 1 H 2 C d D (H7) E M Wt. in Kg
OM M008 0200 100 200 100 45 12 10 150 6.5 50 80 M 6 4
OM M011 0200 135 250 115 65 16 12 200 8.5 50 80 M 8 8
OM M016 0200 150 300 150 95 20 16 250 10.5 50 100 M 10 14
OM M021 0200 175 350 175 125 30 20 300 16.5 50 100 M 16 26